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Car Brake Pad Dynamometer – Type B

Short Description:

Testable test items

1 Brake running in test
2 Brake assembly performance test (brake efficiency test, decay recovery test, decay test, etc.)
3 Wear test of brake lining
4 Brake drag test (KRAUSS test)
5 Noise(NVH) test, Brake static friction torque and parking torque measurement (*)
6 Drenching and wading test (*)
7 Environmental simulation test (temperature and humidity) (*)
8 DTV Test (*)
Note: (*) indicates optional test items

Product Detail

Product Tags

Application:

The brake is one of the important components for safe driving of a car, and its performance has a significant impact on the driving safety and power performance of the car. Usually, brake performance is tested according to the testing standards set by authoritative institutions. The general testing methods include small sample testing and inertial bench testing. Small sample tests are used to simulate brake dimensions and shapes, resulting in low accuracy but relatively low cost. They are commonly used for grading friction materials, quality control, and the development of new products.

The brake dynamometer is the most authoritative test in brake quality inspection, which can truly reflect the working characteristics of the brake and has gradually become the mainstream of brake quality inspection. It can test brake systems in a controlled environment that mirrors the real world.

The Dynamometer test of automobile brakes is a simulation of the braking process of automobiles, which tests the braking efficiency, thermal stability, lining wear, and strength of the brakes through bench tests. The current universal method in the world is to simulate the braking conditions of a brake assembly using mechanical inertia or electrical inertia, in order to test its various performance. This split type dynamometer is designed for brake testing of passenger cars.

Advantages:

1.1 The host is separated from the test platform to minimize the impact of host vibration and noise on the test.

1.2 The flywheel is positioned with the conical surface of the main shaft, which is convenient for disassembly and stable operation.

1.3 The bench adopts servo electric cylinder to drive the brake master cylinder. The system operates stably and reliably with high pressure control accuracy.

1.4 The bench software can execute various existing standards, and is ergonomically friendly. Users can compile test programs by themselves. The special noise test system can run independently without relying on the main program, which is convenient for management

1.5 Executable test standards: AK-Master, SAE J2522, ECE R90, JASO C406, ISO 26867, GB-T34007-2017 test and so on.

Product Detail

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asd (2)

Main Technical parameters

Main engine

The split structure, the main body and the test platform are separated

Motor power

200 KW (ABB)

Motor type

AC frequency speed regulation motor, independent air-cooled

Speed range

0 - 2000 rpm

Constant torque range

0 to 990 rpm

Constant power range

991 to 2000 rpm

Speed control accuracy

± 0.2%FS

Speed measurement accuracy

± 0.1%FS

Overload capacity

150%

Motor speed controller

ABB 880 series, power: 200KW, unique DTC control technology

Inertia system

Test bench foundation inertia

Around 10 kgm2

Min. Mechanical inertia

Around 10 kgm2

Dynamic inertia flywheel

80 kgm2 * 2+50kgm2 * 1= 210kgm2

Max. Mechanical inertia

220 kgm2

Max. Electrical analog inertia

40 kgm2

Analog inertia range

10-260 kgm²

Analog control accuracy

Max. Error ±1gm²
  1. Brake drive system

Maximum brake pressure

20MPa

Maximum pressure rise rate

1600 bar/sec

Pressure control linearity

< 0.25%

Dynamic pressure control

Allows the input of programmable dynamic pressure control

Braking torque

The sliding table is equipped with a load sensor for torque measurement, and the full range

5000Nm

Measurement accuracy

±0.1% FS

  1. Temperature:

Measuring range

0 ~ 1000℃

Measurement accuracy

± 1% FS

Compensation line type

K-type thermocouple

Rotating channel

Passage through collector ring 2

Non rotating channel

Ring 4

Partial technical parameters


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